GEN TURN 36 CS 7 - Axis TWIN-SPINDLE MILL TURN CENTER WITH “Y” Axis & DUAL “C” AXIS
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The GEN TURN 36 CS is a 7-axis 1.375” (36mm) bar diameter sliding headstock CNC lathe without a guide bushing. This facilitates fast set up, allows greater work piece concentricity, and provides superior cutting rigidity over conventional Swiss-style lathes. The GEN TURN 36 CS provides for short cycle-times because the Counter Spindle can work simultaneously with the Main Spindle. The GEN TURN 36 CS does not require the use of ground bar stock or a guide bushing, as required with most Swiss-style machines. No ground stock requirement and no guide bushing provides much shorter bar remnants. These both represent a substantial cost savings by conserving material and reducing change over time for improved profitability.
The GEN TURN 36 CS CNC is very robust and rigid machine. The heavy ribbed box cast machine weighs nearly 8,000 pounds! The machine can make aggressive rough cuts and then finish with a second tool while achieving much greater tool life on all tools. The GEN TURN 36 CS allows for multiple tool passes with rough and finish cutting of all part features. Standard Swiss machine cuts are limited to the length of the guide bushing. Longer cuts must be micro-fed at full depth with one-tool in just one-pass, which burns up expensive tooling, limiting production efficiency and adding cost. These advantages are particularly evident in tougher materials where the capability of the GENTURN 36 CS really excels.
GEN TURN 36 CS MACHINE SPECIFICATIONS
Main Spindle:
Maximum RPM / spindle bearing 6,000 RPM / 5-bearing spindle, 3-front, 2-rear
Spindle Motor 10-HP 3,000 rpm spindle motor, 2:1 pulley ratio
Collet Nose Brown & Sharpe #22 or Traub A-32
Drawtube Bore 1.456”
Maximum Barstock Diameter 1.25” standard 1.375” with adapter
Barstock Preparation Above 34mm with 36mm adapter
X-axis Travel 7.28”
Y-axis Travel (true Y-axis, not compound Y) 19.29”
Z-axis Travel 6.50”
Rapid Travel Speed: X, Y, Z 1,181 IPM
Minimum input unit 40 millionths (0.00004”)
OD Turning Tool Positions 6 OD Tools (½” ) (5-5/8” tool plate available)
ID Turning Tool Positions 5 ID Tools
OD Turning Tool size ½” or 12mm (5/8” or Optional)
ID Turning Tool Bore Size 25 mm
Spindle Center Height 40”
Sub Spindle:
Sub spindle RPM / spindle bearing 6,000 RPM / 4-bearing Quad-Duplex pair configuration
Sub spindle Motor 5-HP 3,000 rpm spindle motor, 2:1 pulley ratio
Collet Nose Brown & Sharpe #22 or Traub A-32
Maximum Barstock Diameter 1.250” in collet chuck (1.080” pass thru)
X-axis Travel 11.53”
Z-axis Travel 11.61”
Minimum input unit 0.0001”
ID Turning Tool Bore Size 25mm
Air Blast nozzle Included
Finished Parts Ejector Included, along with parts catcher & parts conveyor belt
Live Tooling: All live tools are gear driven w/ ø42mm bearings – no belts!
Cross slide live tools 4-ER-20 cross slide live tools, 4,000 rpm, 2.0 HP (1.5kw)
Front slide live tools 3-ER-20 front slide live tools, 4,000 rpm, 1.0 HP (0.75kw)
Live tool collet size ER-20 collet, Ø1/2” (0.5-13mm) tool shank capacity
Max RPM for live tools 4,000 RPM
(1 cross live tool can be substituted on subspindle tool block)
Machine Dimensions:
Machine Length 101” * ( * +36” for chip conveyor)
Machine Depth 68”
Machine Height 80”
Machine Weight 8,000lbs
Coolant Pump Dual 50psi 3/4-HP Coolant Pumps for main and subspindle
Coolant Tank Capacity 63-gallon coolant tank, with coolant flow confirmation sensor
Lubrication distribution Way lube distributed at 3-6 cc / 15-minute cycle
Machine Power Requirements 220vac ±5%, 63-amps, 3-phase, 60Hz
Air Requirements 85-PSI at 10-CFM for parts catcher, parts ejector, & air blast
Machines need stable 220 Volts, 3 Phase – Please use appropriate transformers or voltage stabilizers
All GEN TURN 36 CS machines come with all standard accessories listed below:
Parts catcher and finished parts fabric conveyor-belt with parts catcher basket
Automatic belt-style chip conveyor and wheeled chip cart
“Dead-Length” (1-1/4”) Collet Systems for both main and subspindle (1-3/8” optional)
Sub-spindle programmable air blast
Oil flush
Finished parts ejector
Automatic barfeed interface
Barfeed Connector
Tool Box & Tool Kit
Dual ¾-hp 50 PSI Coolant Pumps, w/ double coolant filtration & coolant flow monitoring
ER-20 Collet Extensions – Total of 6 single-end ER-20 collet extensions
11 live-tool ER-20 gear-driven collet spindles
4-sets of spare M-codes
Bright LED work area illumination light
Moveable Halogen lamp for tool inspection
OPTIONAL EQUIPMENT:
Edge Patriot 338 (1 channel set)
Mistbuster 850 Mist Filtration Installed
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